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235ML ANCHORING SYSTEM POLYESTER CHEMICAL ANCHOR

X100 235ML

Two component chemical rebar grouting

Small volume 235ml side by side polyester chemical anchor is easy use for small area and most popular size in Taiwan domestic market. It needs a specific caulking gun to extrude the mortar.

Polyester with styrene chemical anchor is classic and most popular material for general purpose. Economical price satisfies most fixing demands of medium loads. Applicable for rebar doweling, handrail, facade, pipelines, awnings, brackets. All of our chemical anchor had tested and approved in Germany according to EAD 330499-00-0601. There are also 150ml, 345ml, 360ml and 380ml available in the range.

Chemical fixing system – Economical polyester with styrene

Easy setting injectable mortar for anchoring in concrete and for rebar connections. Market-oriented that we offer various volumes and cartridge design for all kinds of consumption. 150ml is co-axial cartridge with mixing ratio 10:1 for standard silicone gun which no extra dispensing tool required and satisfied one time using. 235ml is best selling size in Taiwan. Middle size of 345ml and 360ml are most popular for flexible applications. 380ml co-axial is economic volume for construction. Polyester injectable adhesive is best choice for beginner to meet mostly basic fixing demands.

Specification

  • Material: Polyester with styrene
  • Model Number: X100
  • Size: 235ml
  • Shelf Life: 12 months
  • Mixing Ratio: 10:1
  • Mixed Color: Gray
  • Standard Package: One cartridge with one mixer
  • Other Accessory: Mixer, caulking gun, nylon sleeve, air pump, brush

Features & Benefits

  • Loading strength approved by Germany lab.
  • No expansion effect, allowing fixing close to the edges.
  • Low levels of volatile organic compounds (VOC’s) according to LEED test.
  • Cost-efficient and long durability.
  • Vertical or horizontal fixings.
  • Medium loads for general anchoring purpose.
  • Private label or customized design by demands.

                   

Polyester for home repair system, market-oriented and cost-effective formula

Low VOC and small volume for house fixing and repair. Convenience installation and easy replace expansion anchor with higher bonding strength. Compare to traditional way of fastener fixing, chemical fixings offer better heavy loading performance. For general application of fixture, polyester is acceptable price and satisfied performance for most demands. It’s common, mature item and widely apply to construction.

Technical Data

CHART 1. SOLID SUBSTRATE REBAR INSTALLATION DETAILS

Pressure Destroy Haul Strength
(Kgf/KN)
Safety Haul Strength
(Kgf/KN)
Working Standard
(mm)
Concrete Strength 4,000 psi 280 kg/cm2 4,000 psi 280 kg/cm2 Hole Diameter Hole Depth
Rebar
No.
#3 (Φ10) 3,070 31.0 1,023 10.0 13 90
#4 (Φ12) 4,920 49.7 1,640 16.6 16 120
#5 (Φ16) 6,800 68.7 2,267 22.9 20 145
#6 (Φ20) 7,708 77.9 2,569 25.9 25 170
#7 (Φ22) 9,440 95.4 3,147 31.8 28 200
#8 (Φ25) 13,620 137.6 4,540 45.9 32 225
#9 (Φ29) 20,340 205.6 6,780 68.5 37 250
#10 (Φ30) 26,620 269.0 8,873 89.6 40 290
Remarks: 1. Concrete Strength fc’: 280kg/cm2 (4,000 psi)
2. Rebar Strength: #3~#5 fy: 2,800 kgf/cm2, #6~#11 fy= 4,200 kgf/cm2

CHART 2. CURING TIME TABLE

Temperature (°C) Gelling Full Curing
0~5 8 hr.
5~10 40 min. 7 hr.
10~20 30 min. 6 hr.
20~30 8 min. 3 hr.
30~40 3 min. 2 hr.
Please make pull out test over 24 hours after full cured.

CHART 3. FIXING CONSUMPTION PER CARTRIDGE

Anchor Size Hole Diameter
(mm)
Hole Depth
(mm)
Number of Fixings
235ml 280ml 345ml 360ml 380ml
M8 10 80 47 56 69 72 76
M10 12 90 29 34 42 44 47
M12 14 110 17 21 25 27 28
M16 18 125 9 11 14 14 15
M20 24 170 4 5 6 6 6
M24 28 210 2 3 3 4 4
M30 35 270 1 1 2 2 2
M36 40 330 1 1 1 1 1
Note: Based on continuous installation without interruptions or nozzle changes. Provided as a guide and will vary with temperature.

How to install chemical anchor?

1. Drill the specific hole size and depth. 2. Clean dust with brush and air blow pump. 3. Press out unmixed resin which can’t be used. 4. Inject mixed resin into drilled hole and fill from the bottom. 5. Insert rebar/threaded rod/steel strip. Curing time refer to TDS. Don’t touch until full curing. The installation process will affect the bonding performance of chemical anchors.